How to deal with the weld marks on Standard Injection Molding Machine?
The main reason for the weld marks is: when the molten plastic encounters inserts, holes, areas with inconsistent flow rates or areas where the filling flow is interrupted in the cavity, the convergence of multiple melts; when gate injection filling occurs , The materials cannot be completely together. Below, we will share with you the specific causes of weld marks and corresponding solutions.
Standard Injection Molding Machine's low-temperature melting material has poor shunting and confluence performance, and it is easy to form weld marks. If the inner and outer surfaces of the plastic part produce welding fine lines at the same location, it is often due to poor welding caused by too low material temperature. In this regard, the temperature of the barrel and nozzle can be appropriately increased or the injection cycle can be extended to promote the increase of the material temperature. At the same time, the flow of cooling water in the mold should be controlled, and the mold temperature should be appropriately increased.
If low-temperature molding process is required due to special needs, the injection speed can be appropriately increased to increase the injection pressure, so as to improve the melting performance. A small amount of lubricant can also be appropriately added to the raw material formulation to improve the flow properties of the melt. The structural parameters of the mold gating system have a great influence on the welding condition of the flow material, because the poor welding is mainly caused by the split and merge of the melt. Therefore, it is necessary to adopt the gate type with less shunt as much as possible and choose the gate position reasonably to avoid inconsistent filling rate and interruption of filling flow. If possible, a one-point gate should be used, because this gate does not produce multiple streams, the melt will not merge in two directions, and it is easy to avoid welding marks.
If there are too many or too small gates in the gating system of the mold, the positioning of multiple gates is incorrect, or the distance between the gate and the flow material welding point is too large, the runner section of the main runner entrance and the runner of the runner system is too small , Resulting in too much material flow resistance will cause poor welding, resulting in more obvious welding marks on the surface of the plastic part. In this regard, the number of gates should be reduced as much as possible, the gate position should be set reasonably, the gate cross section should be enlarged, the auxiliary runner should be set, and the main runner and branch runner diameter should be enlarged.